UNIFORM CYLINDER HEATING
Band Heater Ring Electric Heating Element
Band Heater Ring Electric Heating Element by LICHENGDA. Diameter, width and clamping contact, configuration details and made-to-drawing quotation for extrusion barrels and injection-molding tooling.
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PRODUCT ENGINEERING
Diameter, width and clamping contact
Band Heater Ring Electric Heating Element: Match inside diameter and band width to the barrel or nozzle. Contact gaps create local hot spots; the closure, terminal angle and available tightening space belong on the installation drawing.
Review expansion during heating and the equipment maker’s tightening procedure. Keep lead routing outside the hottest zone and confirm sensor placement for each controlled barrel section.
For Band Heater Ring Electric Heating Element, request the missing voltage, power and finished dimensions before calculating current, selecting a supply or fixing the mounting pattern.
The archived configuration for Band Heater Ring Electric Heating Element lists Band Voltage: 120V 220V 230V 240V 480V etc; Resistance Wire Type: NiCr 80/20; Sheath Material: 304 stainless steel; Insulation Material: Mica/ceramic. Treat these as reference options and reconcile them with the named configuration and installation drawing before quotation.
For Band Heater Ring Electric Heating Element, send the supply, continuous and peak temperature, mounting drawing, lead exit and quantity. Include the heated medium and control method so the quoted configuration can be checked against the actual duty.
Application and reference configuration
Extrusion barrels and injection-molding tooling. The final suitability of Band Heater Ring Electric Heating Element depends on the assembled equipment and agreed operating conditions.
Archived figures below describe reference options or a product series. Confirm the exact model specification in the quotation.
| Product Name | Extruder Band Heaters |
|---|---|
| Band Voltage | 120V 220V 230V 240V 480V etc |
| Max working temperature | 550 degree celsius |
| Resistance Wire Type | NiCr 80/20 |
| Sheath Material | 304 stainless steel |
| Insulation Material | Mica/ceramic |
| Band Construction | One-piece or Two-Piece |
| Gap Locking Mechanism | Flange, Barrel Nuts or None |
| Lead Exit Position | Standard or Customized |
| Termination Style | Standard lead, Screw terminal; 2-Pin Euro Plug or 3-Pin Euro Plug |
ARCHIVED PRODUCT INFORMATION
Description
Stainless Steel mica band heater was made of stainless steel sheet, mica sheet, resistance wire/ strip , stainless steel sheet standard thickness is 0.3mm to 0.5mm, and in the middle , resistance wire/ strip wrap around the mica sheet, and add 1-2 pieces mica sheet again each side for insulation. They can be made to be many different kinds of shape as your requirement.Mica band heater can be made to be 110V 220V 380V also can be made to be DC voltage.
|
Product Name |
Extruder Band Heaters |
|
Band Voltage |
120V 220V 230V 240V 480V etc |
|
Max working temperature |
550 degree celsius |
|
Resistance Wire Type |
NiCr 80/20 |
|
Sheath Material |
304 stainless steel |
|
Insulation Material |
Mica/ceramic |
|
Band Construction |
One-piece or Two-Piece |
|
Gap Locking Mechanism |
Flange, Barrel Nuts or None |
|
Lead Exit Position |
Standard or Customized |
|
Termination Style |
Standard lead, Screw terminal; 2-Pin Euro Plug or 3-Pin Euro Plug |
Product features
1. it has the advantages of simple processing, reliable work, convenient use, rapid temperature rise, high thermal efficiency, low power consumption, long service life, no restriction on model and specification.
Product use
2.widely used in plastic machinery, packaging and printing, petrochemical industry, electronic equipment.
Key Features of Mica Band Heaters:
High Thermal Efficiency: Mica's insulating properties ensure efficient heat transfer to the target surface.
Uniform Heating: The design allows for even heat distribution across the surface.
Temperature Resistance: Mica can withstand high temperatures, making these heaters suitable for applications requiring consistent heat.
Customizable: Available in various sizes, wattages, and configurations to fit specific applications.
Durability: The stainless steel sheath provides protection against physical damage and corrosion.
Here are the key features and characteristics of mica band heaters:
Construction: Mica band heaters are constructed using a combination of mica insulation and resistance wire. Mica is a natural insulating material known for its excellent electrical and thermal insulation properties. The resistance wire, often made from materials like nickel-chrome (nichrome), is embedded within the layers of mica to generate heat when an electric current flows through it.
Mica Insulation: The layers of mica insulation provide good thermal conductivity and electrical insulation, allowing the heater to reach high temperatures while minimizing heat loss to the surroundings. Mica's flexibility makes it suitable for wrapping around cylindrical objects.
Heating Element: The embedded resistance wire within the mica layers serves as the heating element. As electricity flows through the wire, it produces heat that is transferred to the surface of the cylindrical object.
Clamping Mechanism: Like ceramic band heaters, mica band heaters often feature a clamping mechanism or adjustable straps to securely attach the heater to the cylindrical object, ensuring efficient heat transfer and stability during operation.
Uniform Heating: Mica band heaters are designed to provide uniform heating along the entire circumference of the cylindrical object, promoting even heat distribution and preventing localized hotspots.
Temperature Control: Mica band heaters can also come with built-in or external temperature control systems for precise and consistent temperature regulation.
Durability: Mica band heaters are durable and capable of withstanding industrial environments and high operating temperatures.
Customization: Like ceramic band heaters, mica band heaters are available in various sizes to accommodate different cylindrical object diameters. Custom sizes can also be manufactured to meet specific application requirements.
Mica band heaters are commonly used in applications such as plastic processing, injection molding, extrusion, and other processes where maintaining a consistent and controlled temperature is essential. The choice between ceramic and mica band heaters often depends on factors such as the specific temperature range, application requirements, and the thermal properties of the materials being processed.
Product features
1. it has the advantages of simple processing, reliable work, convenient use, rapid temperature rise, high
thermal efficiency, low power consumption, long service life, no restriction on model and specification.
Product use
2.widely used in plastic machinery, packaging and printing, petrochemical industry, electronic equipment.
Applications:
Mica band heaters are widely used in industries such as:
Plastics Processing: Heating extruder barrels, injection molding machines, and blow molding equipment.
Packaging: Sealing and forming machines.
Food Processing: Heating pipes and vessels.
Chemical Processing: Heating reactors and storage tanks.
Package
Company profile
Xiamen Lichengda Precision Manufacturing Co., Ltd. was established in 2 0 1 2 year. It is a
comprehensive company integrating production, sales and technical service. the factory covers an
area of 5000m2, has nearly 100 employees. Applicable quality-system and product-compliance documentation must be confirmed for the quoted product, legal entity and current scope.
Main products : cartridge heater,Tubular heater, Flexible heater, cartridge heater,silicone heater
thermocouple, heating element, and other heating products. The factory introduced advanced
automatic control system and online quality,inspection system to ensure the stability and reliability
of product quality
Certifications
1. Qucik Response:Your inquiry will be replied within 24 hours. Response Rate over 90%
2. Smooth Communication: Well-trained and experienced staffs to answer all your inquires.
3. Sincere Service Attitude: Treat Customers As Friends. No Questions are Neglected.
4. OEM Accepted: Free Sample,We can customize your products to meet all your different requests.
5. Small MOQ: Small Amount wholesales are supported to meet your needs as well as large demands.
6. Fast Delivery: We have Reliable Forwarders with long term cooperation and Competitive Price.
You may contact any one of our sales and services team: email to us as inquiry.
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Specifications and availability vary by configuration. Confirm dimensions, materials and electrical or measurement ratings in your quotation.
ENGINEER-REVIEWED QUOTATION